A warehouse is mostly floor
In a typical Al Quoz shed the ground slab carries racking, forklifts and sometimes heavy machinery, and it uses more concrete than anything else on the job. Estimate it as area x thickness. A 2,000 m2 floor at 200 mm is 400 m3, about 34 truckloads. Add a margin for sub-base that is out of level: 10 mm of extra depth over 2,000 m2 is another 20 m3, close to two more trucks.
Because the plant is so close, trucks can be spaced tightly. That means the pour rate is set by your finishing crew and power floats, not by the trucks. Order to the pace the crew can lay, compact and finish, and tell us the bay sequence so we batch in step.
Fibre or mesh
Fibre-reinforced concrete can replace some or all of the mesh in a ground slab, depending on what your structural engineer designs. It reduces steel fixing time and helps control early cracking. Ask the engineer to specify the fibre type and dosage; we batch to that.
Before the slab: blinding, footings, columns
Portal frame sheds sit on pad footings with holding-down bolts cast in. Blinding first, about 50 mm, then the pads. Al Quoz is inland ground, without the saline groundwater of the coastal districts, but your engineer still sets the substructure specification. Check the bolt templates before the truck arrives; a misplaced bolt group is not fixed by better concrete.
Heat, access and curing
Large open slabs in summer lose moisture fast. Plan night or early-morning pours if the specification limits placing temperature, and have curing compound or wet hessian on site before the first truck. Access roads in the industrial area are shared with other yards and labour accommodation buses; agree where trucks will queue. Al Khail Road and Sheikh Zayed Road are the main approaches.
Slots for Al Quoz are planned with the rest of the day's ready-mix concrete Dubai schedule.
Questions from Al Quoz sites
- Does being close to the plant change how I order?
- Yes. Short trips let trucks arrive close together, so set the delivery interval to your finishing crew's pace, not ours.
- Should a warehouse floor be fibre-reinforced?
- It is often a good fit, but the fibre type, dosage and any remaining mesh are your engineer's decision.